Services Provided by IDEA Plastic Container Factory

Concept Development: We begin by discussing your product requirements—size, capacity, shape, mouth diameter, material, and application. Our design team then creates detailed 3D models and provides a 3D-printed prototype for your approval, ensuring alignment on dimensions, aesthetics, and functionality. 

Mold Development & Optimization: Mold production is assigned based on project scope, timeline, and product type. Costs vary depending on container volume, structural complexity (e.g., integrated handles), and special requirements such as thick walls or post-molding finishing. Each mold undergoes strict quality checks, and sample validation ensures performance before full production.

Production: Approved molds are transferred to our manufacturing facilities. Production speed depends on the molding method (blow molding or stretch blow molding), number of cavities, and cycle time, ensuring efficient and scalable output.

After the final blow mold receives approval, it is forwarded to our factory where the plastic bottles or jars are produced on a regular basis. The speed of production depends on the chosen manufacturing technique (either blow molding or stretch blow molding), the number of mold cavities, and the duration required to finish one product's production cycle.

Injection Molds Manufacturing:Once we have completed the design of the product, one of our mold makers will be assigned the task of manufacturing the mold. Each of them is skilled in a particular type of mold.

A few parameters influence the cost and lead-time of production for an injection mold: Part Geometry: Complex plastic parts usually require expensive and complex injection molds. Life time of the mold: How much it will produce each year, and for how long? Will it be millions or only a few thousand pieces per year?

The size of the project: What is the urgency to deliver the molds? The project with only a few molds will probably be assigned to a large manufacturer who can deliver multiple molds within a short period of time.

At IDEA Group, we ensure the quality of every plastic preform through a rigorous inspection process. It begins with precision injection molding using certified molds, which are tested and fine-tuned in collaboration with expert mold makers. Our dedicated inspection system conducts comprehensive checks on key parameters including dimensions, wall thickness, material integrity, and stress resistance. Advanced leak-testing and dimensional scanning technologies are employed to guarantee all preforms meet exact client specifications and international standards.

Critical production data such as cycle time, weight consistency, and defect rates are monitored in real time and documented for full traceability. We work closely with you to define quality benchmarks and maintain transparency throughout production, ensuring timely delivery of reliable, defect-free preforms that protect your brand’s reputation.

IDEA is committed to sustainable operations. We implement a zero-landfill policy through systematic recycling: production waste (PET, PP, PE, PS) is sorted, shredded, and reintroduced into manufacturing. Only 2% of material is sent to external recycling partners. Cartons and material bags are also recycled, supporting our goal of eco-responsible packaging.